Staff Engineer, Electromechanical Systems Advance Manufacturing (R5184)
Job Description:
We are seeking a Staff Electromechanical Systems Advance Manufacturing Engineer to support the manufacturing and integration of complex motion-control and mechanically actuated systems across advanced aerospace and defense platforms. This role focuses on electromechanical assemblies involving actuators, hydraulics, pneumatics, motors, pumps, and integrated mechanical/electrical subsystems.
The ideal candidate thrives in fast-paced production environments and has experience developing robust manufacturing processes for highly integrated systems.
What you'll do:
- Lead manufacturing engineering efforts for electromechanical subsystems and assemblies
- Develop and optimize manufacturing processes, tooling, work instructions, and production flows for:
- Actuators
- Motors and drives
- Hydraulic systems
- Pneumatic systems
- Pumps and fluid systems
- Powertrain components
- Motion-control assemblies
- Partner with design engineering to improve manufacturability, reliability, testability, and producibility
- Drive root cause investigations and corrective actions for electromechanical manufacturing issues
- Develop work instructions, quality standards, and inspection methods
- Support supplier qualification, process validation, and production readiness reviews
- Lead DFM/DFA reviews and transition new products into manufacturing
- Support system integration, validation, and troubleshooting activities
- Define manufacturing standards, process controls, and acceptance criteria
- Support failure analysis and reliability improvement initiatives
- Collaborate with production, quality, supply chain, and test engineering teams
- Mentor junior manufacturing engineers
Tools & skills:
- MES & QMS systems
- 3DEXPERIENCE / Teamcenter (PLM) systems
- Supplier manufacturing processes
- 5S/visual management
- Standard Operating Procedures (SOPs)
Required qualifications:
- 7+ years of manufacturing engineering experience in experience in electromechanical systems
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Mechatronics, or related field
- Experience in prototype manufacturing in a startup or rapid-growth environment.
- Experience with:
- Actuators and motion systems
- Hydraulics and pneumatics
- Mechanical/electrical integration
- Precision mechanical assemblies
- Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities.
- Knowledge of manufacturing process development and production scaling
- Strong understanding of DFM/DFA principles
- Experience with root cause analysis and corrective action methodologies
Preferred qualifications:
- Aerospace, defense, robotics, or automotive industry experience
- Experience with servo systems and motor control assemblies
- Knowledge of GD&T and mechanical inspection methods
- Familiarity with lean manufacturing and production optimization
- Experience with ERP/MES systems and manufacturing data analysis
- Strong project management skills, including experience managing multiple priorities and deadlines
- Knowledge of quality standards, such as AS9100 or ISO 9001
- Proficiency in CAD software
Skills
As published by lever · 19 questions · 9 written answers
Basics
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- Shield AI provides technology, services, and support to the United States military and allied forces with their various missions. If selected for employment with Shield AI, your contributions will directly relate to and/or support these missions. Are there any reasons why you would not be able to fully contribute in support of the U.S. military and allied forces?
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Written answers (9)
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